Welding
Consumables
Whether
you're starting a small home or hobby project or are embarking on a huge and
ambitious industrial job, you want the work to run smoothly and the results to
be perfect. At TOKO, our
aims to provide you one-stop service for all kinds of Welding Consumables:
Welding rods, Welding Wire, Welding Flux etc such as: AWS A5.1 E6010, AWS A5.1
E6011 (More information bout Cellulose Welding Rods
E6011), AWS A5.1 E6013, AWS A5.1
E7016,
AWS A5.1 E7018, AWS A5.4
E307-16, AWS A5.4 E308L-16, AWS
A5.4
E309L-16, AWS A5.4 E316L-16,
AWS A5.4 E312-16, AWS A5.4 E2535Nb, AWS A5.22
E71T-1C, AWS A5.29
E81T1-K2C, AWS A5.29
E71T8-K6, AWS A5.20 E71T-11, AWS A5.20 E71T-GS, AWS A5.9
25-35Nb(Cr25Ni35Nb), AWS A5.14
CrNiMo-3(Er NiCr625), AWS A5.11
CrNiMo-3(E NiCr625), AWS A5.14
CrNiMo-10, AWS A5.9 E2209, AWS A5.10
ER4043, AWS
A5.10 ER5356, AWS A5.22
ER308LT1-1, AWS A5.22
ER309LT1-1, AWS A5.22
ER316LT1-1, AWS A5.17 EM12 (H08MnA),
AWS A5.17 EM12K, Welding Flux: SJ101, SJ301,
SJ501 etc, all products are designed for environment protection, and approved by China Classification Society(CCS), Lloyd Register of Shipping(LR), American Bureau of Shipping(ABS), Bureau Veritas(BV), Germanischer Lloyd(GL), Det Norske Veritas(DNV), Nippon Kaiji Kyokai(NK), Korea Register of Shipping(KR), Pt.Biro Klasifikasi Indonesia(BKI), Canadian Welding Bureau(CWB) as well as Lloyd Register Quality Assurance (LRQA) etc.
"MSDS"
Data Sheet
AWS A5.1 E6013 MSDS,
AWS A5.1 E6010 MSDS, AWS
A5.1 E6011 MSDS, AWS A5.1 E7018 MSDS, AWS
A5.4 E309L-16 MSDS, AWS A5.4
E316L-16 MSDS; AWS A5.20
E71T-1C MSDS, AWS A5.18
ER70S-6 MSDS, AWS A5.10
ER4043 MSDS, AWS A5.10
ER5356 MSDS, Stainless
Steel MIG/TIG MSDS, TOKO Flux
SDS report
Flux Cored
Welding Wire
Flux-cored ARC welding (FCAW or FCA) is a semi-automatic or
automatic arc welding process. FCAW requires a continuously-fed
consumable tubular electrode containing a flux and a
constant-voltage or, less commonly, a constant-current welding
power supply. An externally supplied shielding gas is sometimes
used, but often the flux itself is relied upon to generate the
necessary protection from the atmosphere, producing both gaseous
protection and liquid slag protecting the weld. The process is
widely used in construction because of its high welding speed
and portability.
FCAW was first
developed in the early 1950s as an alternative to shielded metal
arc welding (SMAW). The advantage of FCAW over SMAW is that the
use of the stick electrodes used in SMAW is unnecessary. This
helped FCAW to overcome many of the restrictions associated with
SMAW.
TOKO AWS A5.20
E71T-1C is a most popular flux cored wire designed for single or
multi pass welding having a smooth arc transfer, low spatter,
flat to slightly convex bead contour, with a high deposition
rate and easily removal slag. This all-position wire has
excellent feeding and low fume generation using 100% CO2 making
it a good choice for mild steel and higher strengths steels.
Argon - CO2 gases may be used if tested with application.
There are two types of
flux-cored wire electrodes: gas-shielded and self-shielded. As its name
implies, the gas-shielded type of flux-cored wire requires an external shielding
gas. The self-shielded variety does not.
The flux coating on gas shielded
flux-cored wires solidifies faster than the molten weld material. Consequently,
a sort of shelf is created which holds the molten pool when welding overhead or
vertically up. Gas-shielded flux wires work well when welding thicker metals.
They also work well for welding out-of-position applications. Slag removal is
easy with this type of wire.
Self-shielding flux-cored wires
do not require an external shielding gas. With this type of electrode, the weld
pool is protected as gas is generated when the flux from the wire is burned.
Because the self-shielding wire produces its own protective shield and doesn't
require an external gas tank, it is more easily carried about.
Submerge Welding Flux
TOKO Submerged ARC welding (SAW) is a common arc welding process. The process requires a continuously fed consumable solid or tubular (metal cored) electrode. The molten weld and the arc zone are protected from atmospheric contamination by being "submerged" under a blanket of granular fusible flux consisting of lime, silica, manganese oxide, calcium fluoride, and other compounds. When molten, the flux becomes conductive, and provides a current path between the electrode and the work. This thick layer of flux completely covers the molten metal thus preventing spatter and sparks as well as suppressing the intense ultraviolet radiation and fumes that are a part of the shielded metal arc welding (SMAW) process.
Disadvantages of Flux-Cored Wire
There are concerns with any type
of welding method. Regardless of the process and type of electrode used, there
is the possibility of creating an incomplete fusion between the base metals.
Slag inclusion or cracks in the welds may also result.
Additional problems that may
arise when using flux-cored electrode wires include:
- A melted contact tip may
occur if the electrode contacts the base metal and fuses the two together.
- If gases do not escape the
welded area before the metal hardens, the weld may develop holes and become
porous.
Which Wire is the Best Choice?
When comparing the flux-cored
wires to the solid wires, it would be wise to note that the best choice is
dependent upon the welding job and location. Both types of wires can produce
sound welds with good weld bead appearances, when done correctly.
For thicker metals and outdoor
jobs, the flux-cored wire electrodes work best. For thinner metals and jobs
performed out of the wind, solid wire electrodes can work quite well. Solid wire electrodes used in
MIG welding are not as portable as flux-cored wires. This is due to the
necessity of a shielding gas in MIGW. Both solid wire electrodes and
flux-cored wire electrodes are relatively easy to use. However, flux-cored wire
electrodes are more costly.
Typical Welding Rods Data
AWS No. |
Description Details |
A5.1
E6010 |
Cellulose-Na
type welding rods, special for DC, has deep-penetrating ARC,
few slags... |
A5.1
E6011 |
type of
cellulose potassium, both for AC, DC welding, excellent
welding properties... |
A5.1
E6013 |
low carbon
steel rods with high titanium-potassium coating, suitable
for AC, DC... |
A5.1
E7016 |
Low hydrogen potassium coating carbon steel rods, good slag
detachaility and all position welding.... |
A5.1
E7018 |
Low hydrogen-iron powder rods with optimum weldability for
workshop and fabricational work... |
A5.18 SG2 |
Welding
wire
to
be
used
under
protective
gases
Co2
for
general
applications.
The
wire
can
be
copper
coated,
bronze
coated.... |
A5.4
E308L-16 |
Designed
for welding of stainless steel: 301, 302, 304 and 308. The weld
deposit has the proper chemical content and balance for
satisfactory welding of type 308.... |
|
A5.4
E309L-16 |
Rutile-basic coated,
high-alloy stick electrode. Designed for joining stainless
steel to mild or low alloy steel.... |
A5.4
E307-16 |
A rutile-
basic all position 5%Mn-alloyed SS electrode, developed for
steels difficult to weld, e.g:
austenitic high Mn-steels.... |
A5.4
E316L-16 |
Type
316
with
a
maximum
of
0.04%
carbon
in
the
weld
deposit.
used
for
welding
316L
or
316
stainless
steels.... |
A5.9
25-35Nb |
Joining and
cladding high heat resistant CrNi-steels of the same kind
and Cast steels in a low sulphurous environment... |
A5.14
NiCrMo-3 |
NiCro625 is
developed for welding and cladding nickel-based alloys e.g: alloy
625... |
A5.4
E347-16 |
Titanium calcium type coating
Cr19Ni10Nb which contains the Nb stabilizing property. It
has good mechanical properties and intergranular corrosion
resistance... |
A5.9
ER2209 |
Duplex stainless steels calls for
controlled welding parameters to achieve specified
mechanical and corrosion resistant properties... |
|
A5.9
ER308LSi |
ER308LSi
produces exceptionally smooth welds for applications that
require a good cosmetic appearance, welding grade 304, 308
etc... |
A5.22
ER309L |
For low-carbon austenic stainless steels containing a
norminal 23Cr-12Ni... |
A5.9
ER316L |
For low-carbon austenic stainless steels containing a
norminal 19Cr-12Ni-2.5Mo |
A5.18
ER70S-6 |
a
wire
with
higher
levels
of
Deoxidizers
welding
of
steels
with
moderate
amounts
of
scale
or
rust.
(Mn
&
Si)
compared
to
other
carbon
steel
wires... |
A5.10
ER5356 |
Referred
to
as
ALMg-5)
is
a
5%
Magnesium Alu
Alloy filler
metal
that
is
used
to
weld
Al-Alloys
5050, 5052, 5083, 5356, 5454.... |
A5.10
ER4043 |
Aluminum
filler
materials
are
silicon-aluminum
types
for
welding
of
6052
and
6063
types.... |
A5.20
E71T-1C |
Flux cored-wire,for
mild steel and 490Mpa & high-strength steel. has
excellent processing property, less smoke, easily removed
welding slag. It is using for ships, storage tanks, containers, steelworks,
boilers and pipelines, etc. |
|