TOKO AWS A5.1 E7018 welding rods are a type of carbon steel welding rod with a low-hydrogen potassium coating. This type of rod is also known as a "low-alloy" rod, as it contains a small amount of alloying elements to improve its mechanical properties.

E7018 rods are designed for use with both alternating current (AC) and direct current (DC), and can be used in all positions, including flat, horizontal, vertical, and overhead. The low-hydrogen coating of the rod helps to prevent hydrogen-induced cracking in the weld, making it suitable for welding high-strength and high-tensile steels.

E7018 rods have excellent arc stability and produce a smooth, slag-free weld bead. They are easy to strike and restart, and produce a strong, ductile weld that is resistant to cracking. These rods are commonly used in heavy-duty welding applications, such as welding bridge girders, heavy machinery, and shipbuilding.

AWS A5.1 E7018 Characteristics

Some of the key characteristics of E7018 welding rods include:

1. Excellent Operating Performance: The iron powder coating of E7018 welding rods provides excellent operating performance,including easy ignition and re-ignition, and a stable arc.

2. Versatile: These rods can be used for welding a wide range of materials, including carbon steel and low alloy steel.

3. High Strength: E7018 welding rods produce strong,high-quality welds that are resistant to cracking and other failures.

4. Low Hydrogen Content: The low hydrogen potassium coating of these rods helps to reduce the risk of hydrogen-related welding defects such as porosity and cracking.

5. Good Weld Appearance: The welds produced by E7018 welding rods have a smooth and uniform appearance, which is aesthetically pleasing.

Overall, E7018 welding rods are reliable and effective for a wide range of welding applications, providing strong, high-quality welds with excellent operating performance.

How to Weld E7018 welding rods:

E7018 welding rods is a very versatile electrode as it deposits a significant amount of materials to create a very strong weld, but it can quickly solidify as well. In order to create an optimum weld, you should follow these guidelines:

Keep your welding arc tight and concentrate the heat at the weld joint. Wider arc results in a wider weld. The wider weld may distort the workpiece and dislodge the filler material where it’s not needed.

The groove of base metal should be cleared impurities away and the electrode must be baked at 400℃ then be held 1-2 hours before welding, 2.5mm or less one should be done by 350℃ then be held 1 hour.

  Chemical Composition of Deposited Metal (%) :

 

          C

Mn

Si

        S

       P

Ni

Cr

Mo

Standard

≤0.15

≤1.60

≤0.75

≤0.035

≤0.040

≤0.30

≤0.20

≤0.30

Typical

0.068

1.36

0.51

0.010

0.016

0.022

0.016

0.010

  Mechanical Properties of Deposited metal (AW) :

 

Yield Point Reh (Mpa)

Tensile Strength Rm (Mpa)

Elongation (%)

Impact Value(J)

-20 ℃

Standard

≥375

490-660

≥22

≥47(Average)

Typical

440

540

30

150

   Sizes, Pieces & Recommended Current (AC or DC) :

Size(mm)

2.5×350

3.2×350

4.0×400

4.0×450

5.0×400

5.0×450

Pieces(5kg)

≈248

≈145

≈85

≈75

≈51

≈45

  Current(A)

F,H

70-100

100-140

140-170

140-170

190-240

190-240

The information contained or otherwise referenced herein is presented only as “typical” without guarantee or warranty, and TOKO Corporation expressly disclaims any liability incurred from any reliance thereon. Typical data and Test results for mechanical properties, deposit or electrode composition and other properties were obtained from a weld produced and tested according to prescribed standards, and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary depending on many factors, including, but not limited to, weld procedure, plate chemistry and temperature, weldment design and fabrication methods. Users are cautioned to confirm by qualification testing, or other appropriate means, the suitability of any welding consumable and procedure before use in the intended application.

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