Uncoiler → Leveller → Shear → Stacker
Hydraulic uncoiler, precision roller leveller, high-speed flying shear and automatic stacker with magnetic / air-float separation.
Cut-to-length, redefined
Fully automated · 24/7 operation · touchscreen recipe control
Wide processing scope
Thickness 0.3 – 25 mm · Width 600 – 2500 mm · Cut length from 200 mm to 16 m, in one continuous line.
CNC automation
Touchscreen length setting, automatic levelling adjustment and real-time diagnostics via Siemens or Mitsubishi CNC.
Energy smart
Servo-driven shear and regenerative braking cut power consumption by up to 18% versus conventional drives.
⚙️ The four-stage core
- Uncoiler: hydraulic mandrel, peeler, coil car and automatic edge control for fast, safe loading.
- Leveller: 17 / 19 / 21 rolls, backup cassettes, quick roll change, flatness better than 0.3 mm/m.
- Shear & stacker: high-speed flying shear, magnetic / air-float stacking, length accuracy ±0.3 mm, automatic pallet change.
⚡ Technical specifications
Every line is configured to your coil data — below is the standard TOKO CTL range.
Thickness0.3 – 25.0 mm (MS / SS / Al / Cu)
Width range600 – 2500 mm
Length tolerance±0.3 mm (standard) · ±0.5 mm (heavy gauge)
Line speedmax 60 m/min (cutting) · 90 m/min (levelling only)
Coil weightup to 35 tons (larger on request)
Main drive110 – 400 kW AC / servo
Stacker capacityup to 10 tons, automatic pallet change
Control systemSiemens 840D / Mitsubishi CNC with HMI
Leveller rolls17–21 rolls, hardened bearing steel
CertificationCE marked, full safety compliance
Materials processed
One line, many substrates — with recipe switching in under two minutes.
Mild Steel (MS)
High-strength Steel (HSS)
Galvanized (GI)
Cold Rolled (CR)
Hot Rolled (HR)
Stainless 304 / 316
Copper / Brass
Aluminum
Silicon Steel
Design focus
Built for 99% uptime and minimal surface marks, with modular assemblies for simple maintenance.
- Automatic roll gap & cassette leveller
- Hardened bearing steel rolls
- CE-compliant guarding & interlocks
- Energy recovery on braking
Applications
Wherever coil needs to become flat, accurate sheets or blanks.
- Automotive blanks & body panels
- Construction & roofing sheets
- Shipbuilding & heavy fabrication
- HVAC, white goods & general engineering
Industries we serve
AutomotiveBlanks & body panels
ConstructionRoofing & plates
ShipbuildingHeavy fabrication
HVACDucting & panels
White GoodsAppliance panels
Solar & EnergyFrames & structures
Rail & TransportStructural sheets
General EngineeringPrecision blanks
Why manufacturers choose TOKO
01
In-house engineering
Mechanical, hydraulic and CNC design are all done under one roof — so customisation is fast and accountability is clear.
02
Full-line responsibility
Uncoiler, leveller, flying shear, stacker, hydraulics and controls are supplied as one integrated, tested line.
03
Global commissioning
Installation, operator training and remote diagnostics delivered by TOKO engineers in 40+ countries.
Our TOKO CTL line produces 8x4 ft sheets with ±0.2 mm accuracy for 5 years. Zero complaints on flatness.
Certifications & quality
ISO 9001:2015
CE Marked
TÜV Inspected
SGS Verified
Frequently asked questions
What materials can the TOKO CTL line process?
Mild steel, high-strength steel, galvanized, CR, HR, stainless steel 304/316, copper, brass, aluminum and silicon steel.
What is the length accuracy and maximum speed?
Length accuracy ±0.3 mm (standard), line speed up to 60 m/min during cutting and 90 m/min for levelling only.
What control system is used?
Siemens 840D or Mitsubishi CNC with touchscreen HMI, automatic levelling adjustment and remote diagnostics.
Can the line handle heavy gauge coils?
Yes, up to 35 tons coil weight and thickness up to 25 mm for heavy-duty applications.
Do you offer customised solutions?
Yes. We tailor thickness, width, speed, levelling class and automation to your production needs, and supply layout drawings before manufacturing begins.
Talk to a CTL engineer
Send us your coil data and we will return a line configuration, layout drawing and budget price — usually within 24 hours.
+86 510 8359 7138
📦 Custom service covers coil dimensions, materials, levelling class, automation level and financing options.