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HF Weld · CNC Tube Mill · Industry 4.0

Tube Mill System High frequency · zero flash

Precision tube & pipe for carbon steel, stainless and aluminum. OD 12–508 mm, wall up to 12.7 mm, forming speed up to 120 m/min, HF welder 100–600 kW — engineered in-house and trusted in 40+ countries.

±0.1mmOD tolerance
120m/minForming speed
508mmMax OD
40+Countries served
UNCOIL FORMING HF WELD SIZING CUT-OFF ➤ UNCOIL ➤ FORM ➤ WELD ➤ SIZE ➤ CUT
40+ CountriesInstalled & serviced
Since 199825+ years of manufacturing
ISO 9001 · CEFully certified lines
24h ResponseEngineering support

High-frequency welded tube, redefined

Fully automated · quick size change · touchscreen recipe control

Uncoiler → Forming → Weld → Sizing

Hydraulic uncoiler, strip accumulator, breakdown & sizing stands, HF welder and flying cut-off in one continuous line.

Wide processing scope

OD 12 – 508 mm · Wall 0.3 – 12.7 mm · Round, square and rectangular sections — in one line.

CNC automation

Touchscreen recipe, automatic roll-gap setting, closed-loop weld power control via Siemens or Mitsubishi CNC.

HF welder

Solid-state oscillator 100–600 kW, contact or induction, with automatic impedance control and bead scarfing for minimal flash.

UNCOILER FORMING (BREAKDOWN) HF WELD SIZING FLYING CUT ➤ UNCOIL ➤ FORM ➤ WELD ➤ SIZE ➤ CUT

⚙️ The tube mill core

  • Forming stands: TC rolls, cantilever / shaft design, quick cassette change, dual-radius pass schedule.
  • HF welding: 100–600 kW solid-state oscillator, contact or induction, automatic impedance control and bead scarfing.
  • Sizing & cut-off: 6 sizing stands with online seam annealing option, flying cut ±1.5 mm, auto chamfering available.

⚡ Technical specifications

Each tube mill is configured to your pipe specification — below is the standard TOKO range.

OD range12 – 508 mm (round & square / rectangular)
Wall thickness0.3 – 12.7 mm (steel / stainless)
ToleranceOD ±0.1 mm · wall ±5%
Line speedmax 120 m/min (depending on size & gauge)
Coil weightup to 30 tons
Welder power100 – 600 kW HF (contact / induction)
Drive power55 – 400 kW AC servo
Control systemSiemens 840D / Mitsubishi CNC with HMI
Roll materialD2 / high-speed steel, carbide options
CertificationCE marked, full safety compliance

Materials processed

One line, many substrates — with recipe switching for fast size and grade changeover.

Mild Steel (MS) Hot / Cold Rolled (HR/CR) Galvanized (GI) Stainless 304 / 316 Aluminum Copper Brass HSLA
TOKO high-frequency welded tube mill production line in operation
🏭 iTOKO Tube Mill (HF)
TOKO tube mill installed in Bangladesh
🔧 iTOKO Tube Mill Line
TOKO tube mill installed in India
📐 iTOKO Tube Mill Line

Design focus

Built for 99% uptime, quick size change and minimal flash, with modular assemblies for simple maintenance.

  • Quick roll change cassettes
  • Online seam annealing option
  • Dual-radius pass design
  • CE / UL compliant guarding & interlocks

Applications

Wherever coil needs to become precise, repeatable tube and pipe.

  • Automotive chassis & structural parts
  • Furniture, scaffolding & general tubing
  • Fluid pipes & HVAC components
  • Solar racks & structural steel

Industries we serve

AutomotiveChassis & structure
FurnitureTube frames
ScaffoldingStructural tube
Fluid PipesWater & gas
HVACDucting & coils
Solar & EnergyRacks & frames
Rail & TransportStructural tube
General EngineeringPrecision tubing

Why manufacturers choose TOKO

01

In-house engineering

Roll forming, HF welding, CNC control and mechanical design are all done under one roof — so customisation is fast and accountability is clear.

02

Full-line responsibility

Uncoiler, accumulator, forming stands, HF welder, sizing mill, cut-off and controls are supplied as one integrated, tested line.

03

Global commissioning

Installation, operator training and remote diagnostics delivered by TOKO engineers in 40+ countries.

— Plant director, Parshwanath Pipes (India)

Certifications & quality

ISO 9001:2015 CE Marked TÜV Inspected SGS Verified

Frequently asked questions

What tube sizes can the TOKO tube mill produce?

Outside diameter from 12 mm up to 508 mm (round, square, rectangular), wall thickness 0.3 to 12.7 mm, with OD tolerance ±0.1 mm and wall tolerance ±5%.

What materials can be processed?

Carbon steel, high-strength low-alloy (HSLA), stainless steel 304/316, aluminum, copper and brass.

What type of welding is used?

High-frequency (HF) contact or induction welding with a solid-state oscillator, power range 100–600 kW, with automatic impedance control and bead scarfing.

What control system is used?

Siemens 840D or Mitsubishi CNC with touchscreen HMI, recipe storage, automatic roll gap adjustment, and remote diagnostics.

Do you offer customised solutions?

Yes. We tailor OD range, wall thickness, line speed, HF welder power and automation level to your production requirements, and supply layout drawings before manufacturing begins.

Talk to a tube mill engineer

Send us your tube data and we will return a line configuration, layout drawing and budget price — usually within 24 hours.

+86 510 8359 7138

📦 Custom service covers tube dimensions, material grades, HF welder power, automation level and financing options.

We reply within 24 hours on business days. Your data is never shared.

✅ Thank you — your enquiry has been received. A TOKO engineer will contact you within 24 hours.